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   Materials Science and Engineering
 

Materials Science And Engineering

by G S Upadhyaya, Anish Upadhyaya

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  Description: First of its kind, this book describes structure-property-processing-performance relationships in varied classes of materials: metals, ceramics, polymers and composites. Some additional features of the book are:

Serves as textbook for engineering students and also as a handbook for practising engineering
More quantitative and design-oriented treatment
Well-illustrated with worked examples dealing with engineering aspects of materials
Abundant questions and problems at the end of each chapter
All chapters interwoven in a style so that students from various engineering disciplines achieve real appreciation for materials
Numerous case studies of different levels

Contents: Chapter 1 - Introduction • Engineering Materials Classification • Metals • Ceramics • Polymers • Composites • Advanced Materials • Chapter 1 - Bonding and Structure of Materials • Bonding in Solids • Metallic Bond • Ionic Bond • Covalent Bond • Van der Waals Bond • Mixed Bond • Forces between Atoms/Molecules • Crystal Systems • Packing in Crystals • Voids in Unit Cells • Interplaner Spacings • Crystal Structure of Carbon • Crystal Structures of Inorganic Compounds • AX type Compounds • AmXp type Compounds • AmBnXp type Compounds • Silicates • Structure of Glasses • Structure of Polymers • Structure of Polymer Chain • Defect Structures in Crystals • Point Defects • Line Defects • Surface Defects • Bulk or Volume Defects • Microstructures • Macrostructures • Questions and Problems • Chapter 3 - Phase Equilibria and Transformation • The Phase Rule • Unary Phase Diagram • Binary Phase Diagrams • Isomorphous System • Eutectic and Eutectoid Systems • Peritectic and Peritectoid Systems • Other Binary reactions • Iron-Carbon Phase Diagram • Ternary Systems • Calculated Phase Diagrams • Hume-Rothery Rules for Alloy Formation • Diffusion in Solids • Phase Transformation • Transformation Kinetics • Homogeneous Phase Transformation • Heat Treatment of Steels • Hardenability • Various Heat Treatment Operations • Case Carburising and Carbonitriding • Precipitation and Precipitation Hardening • Effect of Annealing on Cold Worked Metals • Phase Transition in Glasses • Annealing of Glasses • Questions and Problems • Chapter 4 - Physical Properties of Materials • Electronic Energy levels in Solids • Electrical Properties • Electrical Properties of Conductors • Electrical properties of Semiconductors • Electrical properties of Insulators • Ferroelectricity • Piezoelectricity • Related Electrical Phenomena in Materials • Electron Emission • Thermoelectricity • Magnetic Properties • Classification of Materials according to Magnetic Properties • Ferromagnetic Domain and Magnetization Curve • Soft and Hard Magnetic Materials • Ferrimagnetic Materials • Magnetic Storage • Superconductivity • Thermal Conductivity • Thermal Expansion • Thermal Shock Resistance • Optical properties • Refractive Index • Questions and Problems • Chapter 5 - Mechanical Properties of Materials • Theoretical Strength of Crystalline Materials • Plasticity and Role of Dislocation • Critical Resolved Shear Stress • Stress-Strain Behaviour • True Stress True Strain • Strain Ageing • Effect of Strain Rate • Tensile Properties of Two Phase Alloys • Tensile Behaviour of Ceramics and Polymers • Behaviour under Compression • Behaviour under Bending • Behaviour under Shear and Torsion • Bauschinger Effect • Hardness • Brinell Hardness Test • Vickers Hardness Test • Rockwell Hardness Test • Micro-hardness Test • Hot Torsion Test • Impact Toughness • Ductile-Brittle Transition • Notch-Toughness of Polymers • Fatigue • Estimation of S-N Curves • Cumulative Fatigue Damage • Factors Affecting Fatigue Life • Creep • Mechanism of Creep Deformation and Rupture • Creep in Polymers • Creep Life Estimation • Fracture and Fracture Toughness • Crack Tips in Real Materials • Fracture Toughness • Fracture Toughness and Fatigue Life • Statistics of Brittle Fracture • Strengthening Mechanisms • Combined Strengthening Mechanisms • Toughening in Ceramics and Composites • Questions and Problems • Chapter 6 - Electrochemical Properties, Corrosion and Degradation • Electrochemical and Galvanic Cells • Standard Elecdrode Potentials • Polarization • Passivity • Potential-pH Diagrams • Inhibitors • Cathodic Protection • Types of Corrosion and their Prevention • Uniform Corrosion (oxidation) • Galvanic Corrosion • Crevice and Pitting Corrosion • Environmentally Induced Cracking • Hydrogen damage • Intergranular Corrosion • Dealloying • Erosion Corrosion and Fretting • Bio Corrosion • Corrosion Rate Units • High temperature Oxidation • Thermodynamics of Oxidation • Kinetics of Oxidation • Mechanism of Oxidation • Combined Oxidation-Sulphidation of Metals • Design against Corrosion • Batteries • Corrosion of Ceramics and Glasses • Degradation of Polymers • Questions and Problems • Chapter 7 - Engineering Materials • Metallic and Intermetallic Materials • Ferrous Alloys • High Strength Low Alloy (HSLA) Steels • Medium and High alloy Steels • Cast Irons • Copper Alloys • Brasses • Bronzes • Cupronickels • Aluminium Alloys • Magnesium Alloys • Nickel Alloys • Titanium Alloys • Precious Metals • Refractory Metals and their based Alloys • Intermetallics • Ceramic Materials • Refractories • Pure Oxide Ceramics • Magnetic Oxides • Ferroelectric Oxides • Oxide Superconductors • Nonoxide Ceramics • Refractory Compounds • Silicon Carbide • Silicon Nitride • Boron Carbide • Boron Nitride • Aluminium Nitride • Glasses • Polymeric Materials • Thermoplastic Polymers • ABS, SAN • Acetals • Acrylics • Flurocarbons • Polyamides • Polycarbonates • Thermosetting Polymers • Aminos • Epoxides • Phenolics • Natural Polymers • Composite Materials • Metal Matrix Composites • Ceramic Matrix Composites • Polymer Matrix Composites • Nanomaterials • Questions and Problems • Chapter 8 - Materials Forming • Solidification Forming • Scientific Basics of Metal Casting • Structural Evolution • Heat Transfer • Melt Flow • Stress Behaviour • Ingot and Continuous Casting • Single Crystal Growing and Zone Refining • Metal Casting Technology • Sand Casting • Shell-Mould Casting • Expanded Polystyrene Process • Investment Casting • Permanent Mould Casting • Die Casting • Centrifugal Casting • Squeeze Casting • Semi-Solid Solidification Processing • Polymer Solidification Forming • Injection Moulding • Extrusion • Forming of Polymer Matrix Composites • Glass Solidification Processing • Deformation Forming • Plastic Yielding and Deformation Processing • Forging • Rolling • Extrusion • Bar and Wire Drawing • Deep Drawing of Metal Sheet • Stretch Forming • Formability or Workability of Metals and Alloys • Metallurgical Factors Influencing Workability • Thermomechanical Forming • Super-Plastic Forming • Thermoforming of Polymers • Process Design in Deformation Processing • Powder Metallurgy Forming • Metal Powder Production and Treatment • Ceramic Powder Production • Metal/Ceramic Powder Characterization • Powder Compaction • Sintering and Post-Sintering Treatment • Hot Consolidation of Powders • Spray Forming • Powder Injection Moulding • Solid Freeform Fabrication • Questions and Problems • Chapter 9 - Materials Removal • Machining • Conventional Metal Cutting • The Cutting Tool • Chip Formation during Machining • Cutting Tool Materials • Cutting Fluids • Cutting Tool Wear • Machinability • Grinding • Non-Conventional Machining • Design Aspects in Machining • Economics of Machining • Friction and Wear • Design against Wear • Questions and Problems • Chapter10 - Materials Joining • Welding Processes • Gas Welding • Arc Welding • Electroslag Welding • Resistance Welding • Thermit Welding • Solid State Welding • Weldability of Metals and Alloys • Weldability of Carbon and Low Alloy Steels • Weldability of High Alloy Steels • Weldability of Cast Irons • Weldabilty of Nonferrous Metals and Alloys • Weldment Cracking and Porosity • Weld Design • Brazing and Soldering • Transient Liquid Phase Bonding • Adhesive Bonding • Ceramic-Ceramic; Ceramic-Metal Bonding • Joining of Polymers • Joining of Sintered Metals and Alloys • Questions and Problems • Chapter 11 - Surface Modification • Mechanical Treatment • Thermal Treatment • Thermochemical Treatments • Electro and Electroless Plating • Vapour Deposition Processes • Molten State Deposition • Porcelain Enameling/Ceramic Coating • Economics of Various Surface Technologies • Case Study: Piston Ring • Questions and Problems • Chapter 12 - Materials Design • Introduction • Materials Selection Charts and Performance Index • Materials Design for Structural Applications • Room and Low Temparature Service • Case Study: Materials for Fuel efficient Automobiles • Case Study: High Strength Steels for Automobiles • Case Study: Rail Steels • Case Study: Enhanced Properties of Steels through Novel Heat Treatments • Case Study: Cryogenic Storage Container • Case Study: Design against Fatigue of Welded Structures • Case Study: Sintered Camshaft Pulley • Case Study: Fatigue in Transmission Gear • Case Study: Fatigue in P/M Connecting Rod • Case Study: Austempered Ductile Iron • Case Study: Steel Framed Building and Houses • Case Study: Superplastic Metallic Alloys • Case Study: Cost Effective Substitute for Bronze Bearings • Elevated Temperature Service • Case Study: Concrete-filled Hollow Steel Sections • Case Study: Ceramic Liner for Piston Engines • Case Study: Ceramic Glow Plug • Case Study: Microstructural Engineering of Silicon Nitride • Case Study: Comparative Assessmemt of Silicon Nitride and Silicon Carbide • Case Study: Metal Matrix Composites: P/M Al-SiC in particular • Multi Constraint Service • Case Study: Wear Aspects in Petrol Engine • Case Study: Boiler Tubing Steels for Fossil Fuel Power Plants • Case Study: Future Fossil Fuel Plant Materials • Case Study: Alloy Cast Iron Brake Drums • Case Study: Heat Resistant Materials for Oil Refineries and Petro-chemical Plants • Case Study: Materials for Gas Scrubbing Devices • Case Study: High Duty Mechanical Seals • Materials Design for Tools • Case Study: Conventional and P/M High Speed Steels • Case Study: Cermets using Spinodal Transformation • Case Study: Diamond Tools for Stone Sawing • Materials Design for Electrical Applications • Case Study: Conductors at Elevated Temperatures • Case Study: Magnet Conductor Wires • Case Study: Electrical Contact Materials • Case Study: Ceramic Resistors for High Temperature Heating • Case Study: Capacitors in Electronic Industries • Materials Design for Magnetic Applications • Case Study: Oriented Fe-Si Alloy Sheets • Case Study: Nd-Fe-B Permanent Magnets • Case Study: Magnetic Oxide Powders for Tapes and Discs • Case Study: Processing of Y-Ba-Cu-O based High Tc Superconductors • Materials Design for Devices • Case Study: Semiconductor Device and its Metallization • Case Study: Glass-to-Metal Seal and Heat Sinks • Case Study: Piezoelectric Transducers • Case Study: Shape Memory Alloy Devices • Case Study: Solid Oxide Fuel Cells • Case Study: Fibre-Optic Cables • Materials Processing Selection • Materials Design/ Product Design Relationships • CAD/CAM Systems • Questions and Problems • Answers to Problems • Index ISBN - 9788130924830
 


Pages : 704
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